A NEW STRUCTURAL COMB DESIGN TO IMPROVE PRODUCTIVITY IN THE GINNING PROCESS
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Abstract
The efficiency of the cotton ginning process largely depends on the mechanical design and performance of the comb mechanism responsible for fiber separation. This study proposes a novel structural comb model aimed at enhancing operational productivity while maintaining fiber integrity and minimizing mechanical wear. The redesigned comb incorporates optimized tooth geometry, improved material composition, and enhanced alignment with the flow of cotton fibers. Using computational modeling and experimental validation, the new design demonstrated a significant increase in fiber separation efficiency—up to 18% compared to traditional models—while reducing machine vibration and energy consumption. The results indicate that structural innovations in the comb design can contribute to improved throughput, reduced maintenance frequency, and greater processing stability in modern ginning operations.
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